Behind the Scenes: The Bespoke Tailoring Process at Orias
Creating a bespoke suit is an art form that combines centuries-old techniques with modern style sensibilities. At ORIAS Bespoke, every garment tells a story of craftsmanship, precision, and dedication to perfection. Let's pull back the curtain and explore the intricate process that transforms fabric into a perfectly fitted work of art.
Step 1: The Consultation (Week 1)
Your bespoke journey begins with an in-depth consultation at our Quezon Avenue studio.
Getting to Know You
This isn't just about measurements — it's about understanding you:
- Lifestyle discussion: Where will you wear this suit? Office, special events, weddings?
- Style preferences: Do you lean traditional or contemporary?
- Comfort priorities: How do you like your clothes to feel?
- Climate considerations: Air-conditioned offices vs. outdoor events
- Existing wardrobe: What works and what doesn't in your current suits?
Body Analysis
Master tailor Vin Orias conducts a comprehensive posture and body analysis:
- Posture assessment: Forward shoulders, sway back, asymmetry
- Proportion analysis: Shoulder to waist ratio, leg length, arm positioning
- Movement observation: How you walk, sit, and gesture
- Individual characteristics: One shoulder higher, athletic build, etc.
Detailed Measurements
We take over 25 precise measurements, including:
- Chest, waist, and hip circumference
- Shoulder width and slope
- Sleeve length and circumference at various points
- Back length and width
- Trouser measurements: rise, inseam, outseam, thigh, knee, ankle
- Neck size and arm length
Each measurement is recorded with notes about posture and asymmetry.
Fabric Selection
With over 5,000 fabric options, selection is an experience:
- Touch and feel: We encourage you to physically handle multiple fabrics
- Drape demonstration: See how different weights fall and move
- Color matching: Test fabrics in different lighting
- Climate suitability: Recommendations for Philippine weather
- Occasion appropriateness: Business vs. formal vs. casual
We source fabrics from renowned mills including:
- Loro Piana (Italy)
- Vitale Barberis Canonico (Italy)
- Holland & Sherry (UK)
- Dormeuil (France)
- Local traditional fabrics for barong
Style Customization
Every detail is discussed and decided:
Jacket Details:
- Lapel style (notch, peak, shawl) and width
- Button number and placement
- Pocket style (flap, welt, patch)
- Vent configuration (single, double, no vent)
- Lining fabric and design
Trouser Details:
- Pleat or flat front
- Cuff or plain hem
- Pocket style
- Waistband construction
- Belt loops or side adjusters
Finishing Touches:
- Button selection (horn, mother-of-pearl, corozo)
- Contrasting buttonholes (optional)
- Monogramming
- Pick stitching on lapels
- Interior pocket configurations
Step 2: Pattern Drafting (Weeks 1-2)
This is where craftsmanship truly begins.
Creating Your Unique Pattern
Unlike made-to-measure services that modify existing patterns, bespoke means your pattern is created from scratch:
- Master cutter drafts: Using your measurements as a guide
- Accounting for asymmetry: Adjustments for uneven shoulders, posture
- Style incorporation: Design elements integrated into the pattern
- Paper pattern creation: Full-scale draft on pattern paper
- Pattern marking: All construction details noted
This pattern becomes your permanent record, kept on file for all future orders.
Fabric Preparation
Once your fabric arrives:
- Inspection: Checking for flaws or inconsistencies
- Preshrinking: If necessary for the fabric type
- Direction marking: Ensuring proper nap and grain alignment
- Layout planning: Maximizing fabric use while maintaining pattern matching
Step 3: First Baste Fitting (Week 3-4)
The baste fitting is what separates true bespoke from everything else.
Construction of Baste Garment
- Inexpensive fabric used: Usually unbleached cotton
- Hand basted together: Temporary stitching allows easy adjustment
- Major components assembled: Jacket body, sleeves, collar constructed
- Preliminary canvas work: Chest piece roughly shaped
The Fitting Session
You try on this rough garment while Vin makes detailed observations:
- Fit analysis: Shoulder placement, chest balance, waist suppression
- Length assessment: Jacket length, sleeve length, back length
- Movement testing: Raising arms, sitting, walking
- Problem identification: Pulling, bunching, or gaping
- Marking adjustments: Pins and chalk mark all necessary changes
This fitting typically reveals 10-20 adjustment points, even on a well-proportioned client.
Post-Fitting Adjustments
Back at the workroom:
- Pattern corrections: Transferred from baste to paper pattern
- Calculation of changes: Determining exact modifications needed
- Pattern verification: Ensuring corrections will achieve desired result
Step 4: Cutting and Construction (Weeks 4-6)
With the pattern perfected, we cut into your chosen fabric.
Precision Cutting
- Pattern layout: Carefully positioned for pattern matching and grain
- Hand cutting: Sharp shears ensure clean, precise cuts
- Marking: Tailor's tacks and chalk mark construction lines
- Component organization: All pieces labeled and organized
Canvas Work (The Heart of the Suit)
The canvas is what gives a suit its shape and character:
- Floating canvas: Not glued (fused) but sewn to the suit
- Hand padding: Hundreds of pad stitches create chest shape
- Layered construction: Multiple layers of canvas, hair cloth, and muslin
- Shaping over time: Canvas molds to your body with wear
- Breathability: Allows air circulation, reducing wrinkles
This process alone takes several days of hand work.
Jacket Assembly
- Body construction: Front and back pieces joined
- Shoulder building: Hand-padded for proper shape
- Sleeve preparation: Sleeveheads constructed with wadding
- Collar crafting: Multiple layers hand-sewn and shaped
- Lining preparation: Cut and pressed, ready for insertion
Trouser Construction
- Waistband creation: Often hand-stitched for durability
- Pocket construction: All pockets fully functional
- Inseam and outseam: Sewn with proper tension
- Hem preparation: Left long for fitting adjustment
Step 5: Second Fitting (Week 6-7)
You try on your nearly completed garment in its actual fabric.
Fine-Tuning
At this stage, we address:
- Minor fit adjustments: Usually just small tweaks
- Sleeve length: Ensuring proper shirt cuff reveal
- Trouser length: Determining break on shoes
- Collar fit: Ensuring it lies flat and follows neck
- Button placement: Marking for final sewing
Detail Verification
- Checking style elements: All requested details present
- Symmetry confirmation: Both sides match perfectly
- Lining inspection: Smooth, no pulling
- Pocket functionality: Sizes and placement correct
Step 6: Final Details (Weeks 7-8)
The finishing touches that define quality:
Hand-Sewn Elements
- Buttonholes: Hand-sewn gimp buttonholes (8-10 minutes each)
- Buttons: Hand-sewn with thread shank
- Bar tacks: Reinforcement at stress points
- Pick stitching: Decorative and functional edge work
Pressing and Shaping
Professional pressing is an art:
- Steam shaping: Creating three-dimensional form
- Edge pressing: Crisp, clean lines on lapels and seams
- Trouser creasing: Sharp, permanent creases
- Final steaming: Removing any remaining construction marks
Step 7: Final Fitting and Delivery (Week 8)
The moment of truth.
Final Try-On
- Complete inspection: Checking every detail
- Movement testing: Ensuring comfort in all positions
- Mirror check: You see the final result
- Any last adjustments: Though rare at this stage
- Photography: For our records and your approval
Care Instructions
We provide detailed guidance on:
- Cleaning frequency: When and how to clean
- Storage recommendations: Proper hanging, garment bags
- Minor maintenance: Spot cleaning, button tightening
- Rotation advice: If you have multiple suits
- When to return: For seasonal adjustments or repairs
Delivery
Your completed garment comes with:
- Garment bag: Quality breathable storage
- Extra buttons: Matching spares
- Fabric swatch: For matching future pieces
- Care card: Written care instructions
- Our commitment: Lifetime minor alterations for weight changes
The Human Element
What truly distinguishes bespoke is the relationship:
- Master tailor expertise: Years of training and experience
- Personal attention: Direct communication with the craftsperson
- Archived pattern: Your measurements kept for future orders
- Ongoing relationship: We become your tailor for life
- Understanding evolution: We adapt as your style and body change
Why This Process Matters
You might wonder: "Why so many steps? Why so much time?"
The answer lies in the result:
- Perfect fit: Accommodates your unique proportions
- Proper construction: Hand work creates shape that improves with age
- Durability: Quality construction means decades of wear
- Comfort: Suits your body, not a standard form
- Confidence: Nothing feels or looks like a true bespoke suit
Investment in Craftsmanship
A bespoke suit isn't fast fashion — it's slow fashion at its finest:
- 8-12 weeks of work: Much of it by hand
- Multiple craftspeople: Cutters, tailors, finishers
- Decades of expertise: Skills passed down through generations
- Premium materials: Quality fabrics and findings
- Individual attention: Personalized to you alone
Experience It Yourself
Reading about bespoke tailoring only tells part of the story. To truly understand, you need to experience it:
- Visit our studio: See the workroom, touch the fabrics
- Meet Vin: Discuss your needs and vision
- Begin your journey: Start with consultation
- Become part of tradition: Join our family of bespoke clients
At ORIAS Bespoke, we don't just make suits — we create lasting relationships built on trust, quality, and dedication to craft.
Ready to begin your bespoke journey?
Book your consultation:
- Phone: +63 917 525 0886
- Visit: ORIAS Studios, 1157 Quezon Avenue, Quezon City
- Experience: True bespoke tailoring in Metro Manila
Your perfect suit awaits.
